Senior Staff Process Engineer

STAFF MFG & PROCESS DVL ENGINEER MACHINING Job Description Job Alerts Link Job Title: STAFF MFG & PROCESS DVL ENGINEER MACHINING At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world. Job Description:
Job Overview
We are seeking an experienced Staff Manufacturing & Process Development Engineer specializing in machining operations to lead the development, optimization, and implementation of advanced manufacturing processes. This senior-level position will drive continuous improvement initiatives, support new product introductions, and provide technical leadership across machining operations.
What your background should look like
Education & Experience

• Bachelor’s degree in mechanical engineering, Manufacturing Engineering, or related field
• 7-10 years of experience in manufacturing engineering with focus on machining processes
• Proven experience with CNC machining operations (screw machine, milling, turning)

Technical Skills
Proficiency in CAD/CAM software (SolidWorks, Mastercam, Esprit or similar)
Strong knowledge of machining parameters, tooling selection, and fixture design
Experience with statistical process control (SPC) and quality management systems
Familiarity with lean manufacturing principles and Six Sigma methodologies
Knowledge of GD&T, inspection methods, and metrology equipment
Core Competencies
Strong analytical and problem-solving skills
Excellent project management and organizational abilities
Effective communication and leadership skills
Ability to work independently and manage multiple priorities
Preferred Qualifications
Six Sigma Green Belt or Black Belt certification
Experience with advanced manufacturing technologies, both machining and metrology
Knowledge of ERP systems (SAP, Oracle) and manufacturing execution systems (MES)
Experience in aerospace, automotive, or precision manufacturing industries
Key Responsibilities
Process Development & Optimization
Design, develop, and optimize machining processes for complex components and assemblies
Lead process validation activities and establish process control parameters
Develop and maintain process documentation, work instructions, and standard operating procedures
Technical Leadership
Provide technical guidance and mentorship to junior engineers and manufacturing teams
Lead cross-functional teams for new product introduction (NPI) projects
Collaborate with design engineering teams on Design for Manufacturing (DFM) initiatives
Drive root cause analysis and corrective action implementation for quality issues
Manufacturing Support
Support production floor operations with technical expertise and troubleshooting
Develop and implement lean manufacturing principles and continuous improvement projects
Evaluate and recommend new manufacturing technologies, equipment, and tooling
Lead cost reduction initiatives while maintaining quality standards

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